There are few different threads listing the valve adjustment parts, but this one has the quantities and part numbers! Here is a list of parts with part numbers that are recommended or required for the C-14 Valve adjustment job. I also listed some of the specialty tools that are needed along with some other service items you might want to consider.
I’m getting ready for the second check, and decided to replace a few more parts this time around. Please add anything I missed.
Note: Parts List edited 2-26-16 by suggestions below.
Valve Cover Associated Gaskets
Head Gasket Cover [Qty=1 Part #11061-0263]
Spark Plug Hole Gasket [Qty=4 GASKET,HEAD HOLE Part #11061-0977]
Rubber washers to improve Valve Cover tightness [Qty=7 RING-O Part #92055-0187]
Cam sensor O-ring Improved Replacement
[Send a personal message to Rich (Man off Blues) and he will send instructions and ship you two O-Rings]
Sub-frame Bolts that are recommended for replacement as one time use bolts
[Qty=5 BOLT,FLANGED,8X25 Part #92153-1768]
[Qty=2 BOLT,SOCKET,10X45 Part #92153-1769]
[Qty=4 BOLT,FLANGED,8X35part #92153-1770]
Coolant change assuming you removed and cleaned the radiator as part of the service
[Qty-1 Gallon Genuine Honda Parts OL999-9011 Blue Type 2 Coolant - 1 Gallon Bottle]
Bolts for Upper Radiator (Bolts are soft as cheese)
[Qty=2 BOLT-FLANGED-SMALL,8X30 Part #132BC0830]
Small upper behind wind screen Fairing push Pin rivets (yeah, you will break or lose them)
[Qty=1 RIVET Item #92039-0051]
Exhaust Header Nuts (tighten to 13 ft lbs)
Replacement Exhaust Header Nuts – [Qty=8 McMaster-Carr 93795A230 M8.0 Oval Locknut. Use with stainless steel washers.]
Spark Plugs ((0.031 ∼ 0.035 in.)
[Qty=4 NGK Spark Plugs CR9EIA-9; Spark Plugs #6289 (4 Pack) Made by NGK Spark Plugs (search Amazon.com)
[u]Replacement Fuel filter[/u]
Kawasaki Fuel pump filter art # 49019-0013
Shims:
Size Inches MM Part #
-25 0.0689 1.750 92180-1212
-23 0.0699 1.775 92180-0221
-20 0.0709 1.800 92180-1211
-18 0.0719 1.825 92180-0222
-15 0.0728 1.850 92180-1210
-13 0.0738 1.875 92180-0223
-10 0.0748 1.900 92180-1209
-8 0.0758 1.925 92180-0224
-5 0.0768 1.950 92180-1208
-3 0.0778 1.975 92180-0225
0 0.0787 2.000 92025-1870
3 0.0797 2.025 92180-0209
5 0.0807 2.050 92025-1871
8 0.0817 2.075 92180-0210
10 0.0827 2.100 92025-1872
13 0.0837 2.125 92180-0211
15 0.0846 2.150 92025-1873
18 0.0856 2.175 92180-0212
20 0.0866 2.200 92025-1874
23 0.0876 2.225 92180-0213
25 0.0886 2.250 92025-1875
28 0.0896 2.275 92180-0214
30 0.0906 2.300 92025-1876
33 0.0915 2.325 92025-0215
35 0.0925 2.350 92025-1877
38 0.0935 2.375 92025-1058
40 0.0945 2.400 92025-1878
43 0.0955 2.425 92025-1982
45 0.0965 2.450 92025-1879
48 0.0974 2.475 92025-1983
50 0.0984 2.500 92025-1880
53 0.0994 2.525 92025-1984
55 0.1004 2.550 92025-1881
58 0.1014 2.575 92025-1985
60 0.1024 2.600 92025-1882
63 0.1033 2.625 92180-1059
65 0.1043 2.650 92025-1883
68 0.1053 2.675 92180-1194
70 0.1063 2.700 92025-1884
73 0.1073 2.725 92018-1195
75 0.1083 2.750 92025-1885
Specialty Tools you might need:
Inch Pound Torque wrench [GearWrench 85051 3/8-Inch Drive Micrometer Torque Wrench 25-250 in lb]
-Mechanical Micrometer: [McMaster-Carr Micrometer 0" to 1" range Product number 2114A41]
-Magnetic tool to lift the buckets: [KD Tools 18" Flexible Head Magnet Pickup Tool $13.69]
-Spark Plug wrench (not included in 2010-16 C-14 tool kits) [Qty=1 92110-1132 TOOL-WRENCH]
-Tools for Throttle Body Sync
1) Carb Sync Gauges (Manometer) search for: Carbmate or Morgan Carbtune II
2) Right angle JIS screwdriver https://www.milwaukeetool.com/accessories/fastening/48-32-2100
3) PM Wild_Bill for a Vacuum tube kit or use 3/16 vacuum hose/ fuel line hose
I looked them up and ordered, so thought I would share. I hope this helps someone.
I’m getting ready for the second check, and decided to replace a few more parts this time around. Please add anything I missed.
Note: Parts List edited 2-26-16 by suggestions below.
Valve Cover Associated Gaskets
Head Gasket Cover [Qty=1 Part #11061-0263]
Spark Plug Hole Gasket [Qty=4 GASKET,HEAD HOLE Part #11061-0977]
Rubber washers to improve Valve Cover tightness [Qty=7 RING-O Part #92055-0187]
Cam sensor O-ring Improved Replacement
[Send a personal message to Rich (Man off Blues) and he will send instructions and ship you two O-Rings]
Sub-frame Bolts that are recommended for replacement as one time use bolts
[Qty=5 BOLT,FLANGED,8X25 Part #92153-1768]
[Qty=2 BOLT,SOCKET,10X45 Part #92153-1769]
[Qty=4 BOLT,FLANGED,8X35part #92153-1770]
Coolant change assuming you removed and cleaned the radiator as part of the service
[Qty-1 Gallon Genuine Honda Parts OL999-9011 Blue Type 2 Coolant - 1 Gallon Bottle]
Bolts for Upper Radiator (Bolts are soft as cheese)
[Qty=2 BOLT-FLANGED-SMALL,8X30 Part #132BC0830]
Small upper behind wind screen Fairing push Pin rivets (yeah, you will break or lose them)
[Qty=1 RIVET Item #92039-0051]
Exhaust Header Nuts (tighten to 13 ft lbs)
Replacement Exhaust Header Nuts – [Qty=8 McMaster-Carr 93795A230 M8.0 Oval Locknut. Use with stainless steel washers.]
Spark Plugs ((0.031 ∼ 0.035 in.)
[Qty=4 NGK Spark Plugs CR9EIA-9; Spark Plugs #6289 (4 Pack) Made by NGK Spark Plugs (search Amazon.com)
[u]Replacement Fuel filter[/u]
Kawasaki Fuel pump filter art # 49019-0013
Shims:
Size Inches MM Part #
-25 0.0689 1.750 92180-1212
-23 0.0699 1.775 92180-0221
-20 0.0709 1.800 92180-1211
-18 0.0719 1.825 92180-0222
-15 0.0728 1.850 92180-1210
-13 0.0738 1.875 92180-0223
-10 0.0748 1.900 92180-1209
-8 0.0758 1.925 92180-0224
-5 0.0768 1.950 92180-1208
-3 0.0778 1.975 92180-0225
0 0.0787 2.000 92025-1870
3 0.0797 2.025 92180-0209
5 0.0807 2.050 92025-1871
8 0.0817 2.075 92180-0210
10 0.0827 2.100 92025-1872
13 0.0837 2.125 92180-0211
15 0.0846 2.150 92025-1873
18 0.0856 2.175 92180-0212
20 0.0866 2.200 92025-1874
23 0.0876 2.225 92180-0213
25 0.0886 2.250 92025-1875
28 0.0896 2.275 92180-0214
30 0.0906 2.300 92025-1876
33 0.0915 2.325 92025-0215
35 0.0925 2.350 92025-1877
38 0.0935 2.375 92025-1058
40 0.0945 2.400 92025-1878
43 0.0955 2.425 92025-1982
45 0.0965 2.450 92025-1879
48 0.0974 2.475 92025-1983
50 0.0984 2.500 92025-1880
53 0.0994 2.525 92025-1984
55 0.1004 2.550 92025-1881
58 0.1014 2.575 92025-1985
60 0.1024 2.600 92025-1882
63 0.1033 2.625 92180-1059
65 0.1043 2.650 92025-1883
68 0.1053 2.675 92180-1194
70 0.1063 2.700 92025-1884
73 0.1073 2.725 92018-1195
75 0.1083 2.750 92025-1885
Specialty Tools you might need:
Inch Pound Torque wrench [GearWrench 85051 3/8-Inch Drive Micrometer Torque Wrench 25-250 in lb]
-Mechanical Micrometer: [McMaster-Carr Micrometer 0" to 1" range Product number 2114A41]
-Magnetic tool to lift the buckets: [KD Tools 18" Flexible Head Magnet Pickup Tool $13.69]
-Spark Plug wrench (not included in 2010-16 C-14 tool kits) [Qty=1 92110-1132 TOOL-WRENCH]
-Tools for Throttle Body Sync
1) Carb Sync Gauges (Manometer) search for: Carbmate or Morgan Carbtune II
2) Right angle JIS screwdriver https://www.milwaukeetool.com/accessories/fastening/48-32-2100
3) PM Wild_Bill for a Vacuum tube kit or use 3/16 vacuum hose/ fuel line hose
I looked them up and ordered, so thought I would share. I hope this helps someone.