thedugger
Bicycle
I just installed my Pelican 1200 Top Case on my 2010 Concours C-14. I have included some pictures and descriptions for those would like install something similar.
My plan is to use this as a utility box for things like air pump, air gauge, plug kit, etc. After arriving at my night time destination, it will be used to lock and secure items like GPS, Radar, and Satellite radios. The beauty here is that the case is almost indestructible and 100% waterproof and lockable! The whole thing cost less than $50.
The Pelican case I used was a Pelican 1200 and I ordered it without a foam insert. You can see the case details here http://www.pelican-case.com/1200nf-yellow.html
After I got the basic fit location of the case to the rack, I removed the rack from the bike and started the install. The first thing is to remove some material from the bottom feet of the case. This was needed to fit within the channels of the rack. NOTE - this may vary depending on what case size you buy. This was required for the 1200. I simply used a file and removed some plastic.
Then I marked where I wanted the holes drilled by carefully matching the case to the rack. I used a center punch to mark the holes and then I drilled. I first used a 1/8" bit then finished with a 1/4" bit.
After the 4 holes were drilled, I inserted hardware. I don't know the proper name of the bolts, but they were 1.5" long and 1/4 20 thread. The important part for me was that they had a "mushroom" like head as not to snag or destroy anything inside of the case. I put washers both on the inside and underneath. The nuts I used were the type with the self locking Nylon insert so they would not someday back themselves loose.
Now simply fit rack (with top case attached to rack) back on the bike. PRESTO - done!!
You will note that I installed the case with the handle forward. This was by design so that if I were ever stuck on the side of the road, I could open my top case and I could be seen more easily, that's why there is reflective tape on the top of the box..... 8) Additionally, I plan to use the handle as a lashing point when I am on a big trip and need to tie down a bag or duffel on the pillion seat.
Hope this helps anyone who has been thinking of a top case for their bike!!!
My plan is to use this as a utility box for things like air pump, air gauge, plug kit, etc. After arriving at my night time destination, it will be used to lock and secure items like GPS, Radar, and Satellite radios. The beauty here is that the case is almost indestructible and 100% waterproof and lockable! The whole thing cost less than $50.
The Pelican case I used was a Pelican 1200 and I ordered it without a foam insert. You can see the case details here http://www.pelican-case.com/1200nf-yellow.html
After I got the basic fit location of the case to the rack, I removed the rack from the bike and started the install. The first thing is to remove some material from the bottom feet of the case. This was needed to fit within the channels of the rack. NOTE - this may vary depending on what case size you buy. This was required for the 1200. I simply used a file and removed some plastic.
Then I marked where I wanted the holes drilled by carefully matching the case to the rack. I used a center punch to mark the holes and then I drilled. I first used a 1/8" bit then finished with a 1/4" bit.
After the 4 holes were drilled, I inserted hardware. I don't know the proper name of the bolts, but they were 1.5" long and 1/4 20 thread. The important part for me was that they had a "mushroom" like head as not to snag or destroy anything inside of the case. I put washers both on the inside and underneath. The nuts I used were the type with the self locking Nylon insert so they would not someday back themselves loose.
Now simply fit rack (with top case attached to rack) back on the bike. PRESTO - done!!
You will note that I installed the case with the handle forward. This was by design so that if I were ever stuck on the side of the road, I could open my top case and I could be seen more easily, that's why there is reflective tape on the top of the box..... 8) Additionally, I plan to use the handle as a lashing point when I am on a big trip and need to tie down a bag or duffel on the pillion seat.
Hope this helps anyone who has been thinking of a top case for their bike!!!
